You should expect
production rates of about 10 bottles per minute (600 per hour),
starting out and to reach over 25 per minute (1500 per hour)
with experience.
Save Time & Money
Less labor, Less cost per bottle.
Fill hundreds of bottles day with one person!
Increase Profit
Less labor and time means less cost per
bottle-Equals More Profit!
Versatile
This will handle
anything from Essential Oils/Fragrance Oils to very thick
lotions and creams. For the Food Industry, it will handle hot
jams, thick chunky salsas and sauces. Contact us for additional
information. Manually or semi-automatically operated.
Willow Way Easy Fill Bottler is used in many applications in the cosmetic, personal care and food industries.
Can be supplied with additional interchangeable cylinder and piston assemblies to fill from fractional ounces to one gallon with a single machine cycle.
Small Footprint
The Bottle Filler is only 19.5" by 9.5" and weighs approximately
75 LB.
You should expect
production rates of about 10 bottles per minute (600
per hour), starting out and to reach over 25 per
minute (1500 per hour) with experience. This will
handle anything from Essential Oils/ Fragrance Oils
to very thick lotions and creams. For food products,
it will handle jams, jellies and salsas. Manually or semi-automatically operated.
Our interchangeable
product cylinders, range in size from, 3/8" in. to 2 in.
(10mm to 50mm) in diameter, with a fill range from .06 to
8.7 fluid ounces (1.7 ml to 257ml), in a single stroke. We
will work with you to find the optimum cylinder size or
sizes for your application.
For most of our customers, the
2" (50mm) cylinder is the ideal size and will fill from, 2
oz. to 8.7 oz (60ml to 257ml) at a, 1/2% to 1%, accurate
fill rate. You can however, fill as low as 1 oz. (30ml) with
the 2" (50mm) cylinder, with an accuracy of 2% to 3%.
For filling large quantities,
such as a quart or a liter, it is just a matter of making
more fill cycles. For example; to fill 16 ounce containers,
simply set the fill amount to, 8 ounces and cycle twice. Or,
if filling a 250 milliliter container, set the fill amount
to, 125ml and cycle twice.
Willow Way Easy Fill Bottler is
used in many applications in the cosmetic, personal care and
even food industries.
Provides accurate filling and
depositing of products including, creams, lotions, pastes,
gels, scrubs, oils and even thin liquids such as
fragrance and essential oil.
For the Food Industry, it
provides accurate filling and depositing of products
such as hot jams, thick, chunky salsas and sauces. Will
require a different valve housing and closure than for
the body care products. Contact us for additional
information.
The Easy Fill Bottler is
pneumatically operated. It requires 80 to 90 psi (pounds per
square inch) of air and about 3.5 cfm (cubic feet per
minute).
A small inexpensive compressor
is all that is required.
The Easy Fill Bottler is
primarily designed to fill Personal Care product into
containers at estimated speeds of 5 to 20 cpm (containers
per minute). Filling speeds are dependent upon the piston
stroke length, the product being dispensed, the viscosity of
the product the ID (inside diameter) of the discharge port
in the nozzle and how the product reacts when it hits the
bottom of the container.
For most products, you can clean
between scents and products by using warm water and a low
suds soap. For some liquids and oils, cycling a little
alcohol and water through will be sufficient.
Powered
by small Air Compressor (Not included), see specifications.
Specifications:
All metal product contact parts
are made of stainless steel, the piston and valve spool are
of Ertalyte and all "O"Rings and Gaskets will be made of
Viton. The Viton seals will withstand petroleum products,
essential and fragrance oils, vegetable oils and many
solvent bases.
The Easy Fill Bottler is
equipped with a 5 gallon stainless steel hopper.
The Easy Fill Bottler is
supplied standard with a 2 inch (50mm) diameter stainless
steel cylinder.
The machine frame is made of
stainless steel.
All connections between the
hopper and valve spool, cylinder and valve spool, and nozzle
and valve spool are either quick disconnect clamps or quick
disconnect fittings to aid in the ease when disassembling
and cleaning.
The Easy Fill Bottler is also
equipped with two types of machine cycle, start mechanisms,
an auto cycle mode and a single cycle foot pedal control.
Base is 19.5" by 9.5" and weighs approximately
75 LB.
The Easy Fill Bottler is also
equipped with adjustable, stroke rate, control valves, to
allow the machines filling speed to be adjusted while the
machine is in operation.
Operated by an
Air Compressor (Not Included), 90 psi. (6.12 atm), and 1.5 cfm (43
lpm) or more, is all that’s required.
Note: “atm & lpm” is a European standard. Your air compressor
supplier will know what you need if you give them these figures.
These are available for $125 to $225 at most lumberyards and
hardware stores.
The machine is designed to cycle
up to, 40 times per minute.
What comes with your Willow Way
Easy Fill Bottler:
We supply you with a spare parts
package consisting of valve and piston seals, quick clamp
and gasket, and other parts deemed necessary for one year
operation under every day usage.
We supply a How-To CD, with
demos on various application and on how to clean and
maintain the Easy Fill.
You also receive a detailed
maintenance and parts manual.
Additional uses for Bottler:
Pumping directly from another vessel; Oil Heater, drum,
bucket, etc.
We can supply you with the necessary
attachments to pump directly from another container.
Since this is custom fitted, we will need to
quote this per your application needs.
Average cost is about $80 to $100.
Food grade hose, 3/4" to 1" depending on
application
Quick connect and reduction fitting from the
Ball Valve.
Stainless Steel, flare fitting with hose barb
at the Easy Fill Bottler inlet.
All necessary, clamps to make connections.
We highly recommend if you wish to do this that you place the
supply container above the Easy Fill Bottler so that the liquid
is gravity fed. Although it can pull liquids below the level of
the Easy Fill, sometimes air can be pulled into the system and
disrupt the fill accuracy.
Very thick liquids such as heavy creams will not work well
using this application.
This method is best used with Shampoos, light lotions, oils,
etc.
Options for Easy Fill
Bottler
Straight Down Hopper and Follower
Plate
5 Gallon (19 L) capacity
Use for thick and viscous liquids that will not flow in
the Cone Hopper.
To test for viscosity; fill small round container
(couple inches) with product. Stick finger in material and
make a hole like a doughnut in the center. Turn container
upside down. If the hole fills in, you do not need a
straight down hopper.
Body Care uses:
Some scrubs, heavy creams and butters
Food uses:
Salsas, pastes, mayonnaise consistency, pudding, etc.
Do you dread capping all
those bottles? Are your hands aching and raw from
yesterdays cap twisting? Our Pro Fast Bottle Capper
can save your wrist and hands and make capping a
breeze.
The Pro Fast Bottle Capper is easy and quick
to set up and even easier to use. Just set the cap on the bottle or
container and press down with the spinning capper chuck.
Description:
Attaches to any standard air compressor
(not included).
To set how tight the cap is applied,
just turn the pressure dial on the Pro Fast Capper.
Our bottle capper attaches to a Tool
Balancer (included) that you can adjust to zero weight. All you have
to do is place the cap and pull down.
It can apply screw or lug type caps from
0.40” to 5” (10mm to 127mm). It cannot apply pump type caps.
The Pro Fast Capper, comes with; Tool Balancer, Coiled Hose, Air Fittings to
connect to your air compressor.
Now, if you want to really make
capping easy, see our Pro Fast Capper Stand shown below.
The Pro Fast Capper
Does Not include a Chuck, Please order the Chuck of your choice
below.
Specifications:
Approximately 2lbs (.90kg) total weight.
For custom chucks (sizes above 3.5”
(90mm) there is a 2 week wait time.
Ships by UPS
Available Chuck Sizes...
#1- .375”- .875” (9mm x 22mm)
#2- .75” -1.375” (19mm x 35 mm)
#3- 1.25”-2” (32mm x 50mm)
#4- 1.90”-2.875” ( 48mm x 73mm)
#5- 2.50”-3.50” (64mm x 90mm)
Dropper #1- .375”- .875” (9mm x 22mm)
Model
Description
Price
Purchase
BCAP
Pro
Fast Capper (Note Does Not include a chuck,
order below)
$460.00 ea
Pro Fast Bottle Capper Chucks...
Chuck-1
Bottle Capper Chuck - #1 Capper Chuck fits caps
from .375” to .875” (9mm - 22mm)
$135.00 ea
Chuck-2
Bottle Capper Chuck - #2 Capper Chuck fits caps
from .75” to 1.375” (19mm - 35mm)
$135.00 ea
Chuck-3
Bottle Capper Chuck - #3 Capper Chuck fits caps
from 1.25” to 2” (32mm - 50mm)
$135.00 ea
Chuck-4
Bottle Capper Chuck - #4 Capper Chuck fits caps
from 1.90” to 2.875” (48mm - 73mm)
$135.00 ea
Chuck-5
Bottle Capper Chuck - #5 Capper Chuck fits caps
from 2.50” to 3.50” (64mm - 90mm)
$195.00 ea
Dropper-1
Dropper Capper Chuck - #1 Dropper Capper Chuck
fits caps from .375” to .875” (9mm - 22mm)
$135.00 ea
Available - Custom Pro Fast Capper Chucks - Up
to 5" (125mm) - Please contact us...
Benefits
Increase Production
Our Bottle Capper
will speed up application of the caps and eliminate fatigue
Save Time & Money
Less labor, Less cost per bottle
cap. Cap hundreds of bottles a day with one person!
Increase Profit
Less labor and time means less cost per
bottle-Equals More Profit!
Versatile
Portable hand-held, pneumatically
operated cap tightener, tightens screw or lug-type caps ranging in size from 10 mm to 125 mm in diameter depending on chuck size.
This is a must have for
anyone who has the Pro Fast Bottle
Capper!
Holds your Pro Fast Capper and, Frees up
both of your hands, which of course speeds up your capping time, this
will save you money in labor costs. The Pro Fast Capper Stand allows you
to adjust the height to accept bottles up to 11” (279mm) tall.
Specifications:
Small footprint only 11 7/8"
x 11 7/8" (301.23mm x 301.23mm)
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